Aster’s Raipur Unit-II Plant located at Bumiya Sankara, about 30 Km from Raipur along the Highway towards Bilaspur. It is spread over an area of 1,82,110 sq. meters and has a production capacity of 24,000 MT per annum for the manufacturing of Lattice Type Transmission Towers, Telecom Towers, Broadcast Towers and Wind Mill Towers.

Raipur Unit-II Manufacturing Facility (Plant)

The Plant has a well equipped with in house Quality Lab to check Mechanical and Chemical parameters of the raw material. It has:

• Manufacturing capacity of 24,000 MT per annum
• Galvanizing Plant capacity of 24,000 MT per annum
• Easy access to expert and skilled manpower from Raipur
• Availability of large storage area for raw materials and finished products
• Manufacturing facility is ISO 9001:2008 certified
• Production facility is approved by:
  • BSNL and Telecom Operators for Telecom Towers
  • State Electricity Boards for manufacture of Power Transmission Towers

Fabrication Process

• All Tower parts are manufactured on Semi Automatic Machines
• Other Operations are automated
• Special Jigs and Fixtures for Hydraulic Presses to ensure the bent items are precise and built without distortion
• Various material handling equipments like the EOT cranes and Mobile cranes are utilized for handling steel and tower parts

Galvanization Process

Raipur Unit-II Manufacturing Facility has two Galvanizing Plants with the state of the art galvanization technology and automatically controlled Zinc Bath. The Galvanizing Plant have a galvanization capacity of 24,000 MT per annum and are equipped with sophisticated in-house laboratory for testing of Chemical parameters. The controlled treatment of the galvanizing process includes degreasing, pickling and fluxing for an ideal reaction between Steel and Zinc resulting in a homogeneous galvanization. The pre-heating chamber further ensures uniform drying and pre-heating of steel to give an excellent surface finish and uniform coating of Zinc.